ABB Posted August 11, 2026

Senior Project Engineer - APC Systems

São Paulo, São Paulo, Brazil Full Time
Controls Engineering Senior

ABB is the source of truth for this posting and owns the application process. We surface normalized context and market comparison you won't find on the original listing.

About this opportunity

At ABB, we help industries run leaner and cleaner, and every person here makes that happen. You’ll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

This position reports to:

Digital Solution Engineering Manager

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Mission of the role

Are you passionate about industrial automation, advanced process control, and performance optimization?

ABB is looking for a   Senior Project Engineer   to join   Automation – Process Industries, focused on the development, implementation, and support of   Advanced Process Control (APC)   solutions for the   mining, metals, and cement   industries.

In this role, you will provide technical leadership for APC projects, from process analysis and control strategy definition to configuration, testing, commissioning, optimization, and performance follow-up, ensuring operational stability, performance improvement, and customer satisfaction.

Responsibilities

Technically lead APC projects, defining scope, schedule, methodology, and execution strategy.

Analyze industrial processes and identify opportunities for optimization, stability, and performance improvement.

Develop, configure, test, and commission advanced control strategies, including APC, MPC, control logic, and fuzzy rules.

Work on applications related to grinding, flotation, thickening, crushing, pelletizing, kilns, mills, separators, and dosing systems.

Prepare and review technical documents, functional specifications, test procedures, commissioning plans, and performance reports.

Integrate APC solutions with control systems, historians, OPC, databases, and other industrial systems.

Support installation, startup, tuning, stabilization, and performance validation together with customers.

Support technical proposals, effort estimates, scope definition, assumptions, risks, and implementation strategy.

Interface directly with customers, suppliers, and internal teams throughout project execution.

Contribute to standardization, continuous improvement, and internal APC knowledge development.

Requirements

Bachelor’s degree in Engineering, preferably in Chemical, Control and Automation, Electrical, Electronic, Mechanical, Metallurgical, Mining, or related fields.

Solid experience in advanced process control, industrial automation, or process optimization in process industries.

Practical knowledge of mining and/or cement processes.

Experience in the development, implementation, testing, commissioning, and optimization of APC solutions.

Knowledge of control systems, instrumentation, regulatory loops, historians, OPC, industrial networks, and system integration.

Ability to work in multidisciplinary environments with direct interaction with customers and technical teams.

Strong communication skills, analytical thinking, organization, and technical leadership.

Nice to have

Experience with APC applied to grinding, flotation, thickening, crushing, cement kilns, vertical mills, ball mills, or separators.

Knowledge of APC/MPC, predictive control, process modeling, real-time optimization, or industrial analytics.

Experience in mining, metals, cement, chemicals, or pulp and paper industries.

Knowledge of ABB platforms, 800xA, Ability™, Expert Optimizer, DCS/PLC, and industrial historians.

Experience with technical proposals, benefit assessment, risk management, and performance validation.

English and Spanish for technical communication.

What we offer

Opportunity to work in a global company involved in high-impact industrial projects.

Collaborative environment with continuous learning and access to advanced technologies.

Development and growth opportunities within a solid technical career path at ABB.

About Digital in Process Industries

At ABB, the   Process Industries   business supports customers in sectors such as mining, metals, cement, pulp and paper, and chemicals in transforming their operations through automation, digitalization, and process optimization.

By combining process know-how, advanced control technologies, and digital solutions, we help customers improve operational stability, productivity, energy efficiency, and sustainability.

By joining this team, you will be part of a group that develops and implements solutions with direct impact on industrial performance and customers’ digital transformation journey.

Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. That's why we welcome people from all backgrounds and experiences.

Ready to make an impact?

Apply today or visit https://www.abb.com to learn more about the impact of our solutions across the globe.

Job details

Seniority
Senior
Role
Controls Engineering
Industry
Not listed
Location
São Paulo, São Paulo, Brazil
Employment type
Full Time
Travel
Not listed

How this role compares

Computed from every other active Controls Engineering role in our database, not just this employer's listings.

We currently track 100 comparable Senior Controls Engineering roles across 12 employers.

100Comparable roles tracked
75Currently active
12Companies hiring similar roles
20Countries represented

Salary context

11 of 100 peers report a salary range (USD, annualized)

Peers share this role's job function and a matching or adjacent seniority level -- not necessarily the same therapeutic area or country.

This roleSubject Not listed on this posting
Lowest disclosed · Senior Controls Engineer - Gas Turbine Solutions · Emerson $90,100/yr – $128,700/yr
Highest disclosed · Sr Advanced Project Engineer · Honeywell $153,000/yr – $191,000/yr
Peer group range $109,400 – $172,000 (median $132,563)

Where these roles are based

Top locations among the 100 comparable roles

United States39
India28
Canada5
Poland4
United Kingdom4
Brazil2

+ 14 more countries

Seniority mix

100 of 100 peers have a known seniority level

Senior96
Principal4

Similar opportunities

The closest matches from our peer group, ranked by how similar they are, not how well you'd qualify for them -- treat this as market context, not a guaranteed shortlist; a weak match is labeled as one below.

60%similar
ABB Remote, Bahia, Brazil Senior
Same role Same seniority Same country
60%similar
ABB São Paulo, São Paulo, Brazil Senior
Same role Same seniority Same country
45%similar
Rockwell Automation Sp.zoo (POL) Katowice, Poland Senior
Same role Same seniority
45%similar
Rockwell Automation (USA) Mayfield Heights, OH, United States Senior
Same role Same seniority
45%similar
ABB Bangalore, Karnātaka, India Senior
Same role Same seniority
45%similar
ABB Cleveland, Ohio, United States of America Senior
Same role Same seniority

Notify me about similar jobs

Get an email when we spot other openings like this one – same job function, comparable seniority, roles you'd actually want to see.

Or follow every new Controls Engineering job, narrowed by PLC/SCADA platform, location and employer: set up a job alert.

How we calculate "similar"

No black box, no LLM guesswork: a deterministic score built from four normalized attributes. Here's this role's own peer group at different match levels, so you can see the mechanism, not just the result.

Every comparison starts from the same 100-point budget: 25 for working in the same function, 40 for the same therapeutic area, 20 for the same or adjacent seniority, 15 for the same country. A dimension we can't confirm on both sides contributes nothing, never a guess, never a free pass.

60%
Senior MES Project Engineer - Pulp & Paper
ABB · Remote, Bahia, Brazil · Senior
Role Therapeutic area Seniority Country
45%
Senior Hardware Development Engineer
Rockwell Automation Sp.zoo (POL) · Katowice, Poland · Senior
Role Therapeutic area Seniority Country
45%
Sr Project Engineer (Modernization)
ABB · Bangalore, Karnātaka, India · Senior
Role Therapeutic area Seniority Country
45%
Senior Project Engineer
ABB · Houston, Texas, United States of America · Senior
Role Therapeutic area Seniority Country
Unmatched or unknown dimensions score exactly the same: 0 points, never a partial guess. A role we know almost nothing about beyond its function bottoms out at 25%; it never inflates to 100% just because there's little to compare against. Seniority uses a defined ladder (Associate → Manager → Associate Director → Senior → Principal → Director → Senior Director → Executive/VP) so "Director" and "Senior Director" count as adjacent, but "Director" and "Executive/VP" do not.