About this opportunity
If you are a Controls & Automation Technician with experience troubleshooting PLC-controlled equipment, electrical systems, and electro-mechanical machinery, Emerson has an exciting opportunity for you ! Based in Farmington Hills, MI, you will be responsible for the setup, integration, testing, troubleshooting, and operational verification of automated welding machines and tooling. You will assemble, test, and troubleshoot equipment while working with PLC controls, electrical and mechanical systems, and tooling integration. You will also work with cross-functional teams to communicate with and host customers.
In This Role, Your Responsibilities Will Be:
Assemble machinery and equipment based on technical drawings and specifications.
Conduct initial testing and commissioning of new equipment to ensure accurate operation. Perform detailed checks and adjustments to ensure equipment meets operational requirements and specifications.
Fit, assemble, and make minor modifications to parts and tooling components using hand tools, mills, and other equipment to attain successful welded assemblies. Verify dimensions and alignment using measuring instruments such as micrometers, height gauges, and gauge blocks. Perform tooling/machine integration including assembly, wiring, setup, and debugging.
Perform weld trials and customer part runs to meet customer specifications. This may involve testing and quality measurements.
Provide on-site and remote technical support during the commissioning phase. Serve as a technical resource for issues that arise during assembly and commissioning.
Troubleshoot PLC-controlled equipment, electrical controls, sensors, actuators, and other electro-mechanical components with support from Branson engineering as needed.
Ensure compliance with all safety laws and company policies related to welding and machining operations. Identify and address safety hazards, implement corrective actions, and promote a culture of safety within the organization.
Perform other duties assigned by supervisor or manager.
Who You Are:
You serve as the cornerstone of our welding operations, employing your resourcefulness to ensure seamless setup and operational verification of welding machines while integrating tooling with plastic joining equipment. Your interest in troubleshooting and fine-tuning welding equipment demonstrates your tech-savvy approach to optimizing performance. You optimally connect with cross-functional teams, demonstrating your excellent communication skills to convey insights and requirements with clarity and precision. Additionally, your resourcefulness shines as you integrate new and refurbished tooling into customer machines, showcasing your ability to adapt and innovate. In hosting and engaging with customers, you embody integrity and expertise, delivering outstanding service throughout their journey.
For This Role, You Will Need:
High School diploma or GED
2+ years of experience troubleshooting PLC-controlled, automated, or electro-mechanical equipment
Strong PLC, electrical, and mechanical troubleshooting skills ( Allen-Bradley, Siemens, or other transferable provider)
Ability to read and interpret electrical, mechanical, pneumatic, and CAD drawings
Experience with machine assembly, integration, commissioning, maintenance, or field service
Strong problem-solving and customer service skills
Familiarity with diagnostic tools and software
Computer literacy (MS Office, Outlook, Excel, Word)
Willingness and ability to travel, including internationally up to 10% of the time
Able to lift and transport materials and tools weighing up to 50 pounds
Legal authorization to work in the United States
Preferred Qualifications That Set You Apart:
Associate or Bachelor Degree in Engineering or related field
Technical certification in electrical, controls, automation, mechanical, or related field
Experience with ultrasonic welding, plastic joining, or welding equipment
Experience with tooling integration and machine setup
Working knowledge of ultrasonic welding control circuitry and actuators
Experience using mills, lathes, grinders, and other machine-shop equipment
Our Culture & Commitment to You:
At Emerson, we prioritize a workplace where every employee is valued, respected, and empowered to grow. We foster an environment that encourages innovation, collaboration, and diverse perspectives, because we know that great ideas come from great teams. Our commitment to ongoing career development and growing an inclusive culture ensures you have the support to thrive. Whether through mentorship, training, or leadership opportunities, we invest in your success so you can make a lasting impact. We believe diverse teams, working together are key to driving growth and delivering business results.
We recognize the importance of employee wellbeing. We prioritize providing flexible, competitive benefits plans to meet you and your family’s physical, mental, financial, and social needs. We provide a variety of medical insurance plans, with dental and vision coverage, Employee Assistance Program, 401(k), tuition reimbursement, employee resource groups, recognition, and much more. Our culture offers flexible time off plans, including paid parental leave (maternal and paternal), vacation and holiday leave.
Learn more about our Culture & Values.
Job details
How this role compares
Computed from every other active Controls Technician role in our database, not just this employer's listings.
We currently track 313 comparable Controls Technician roles across 6 employers.
Salary context
55 of 313 peers report a salary range (USD, annualized)
Peers share this role's job function. This posting doesn't list a seniority level, so peers aren't narrowed by seniority either -- the range below may span more levels than usual.
Where these roles are based
Top locations among the 313 comparable roles
+ 3 more countries
Seniority mix
65 of 313 peers have a known seniority level
Similar opportunities
The closest matches from our peer group, ranked by how similar they are, not how well you'd qualify for them -- treat this as market context, not a guaranteed shortlist; a weak match is labeled as one below.
Notify me about similar jobs
Get an email when we spot other openings like this one – same job function, comparable seniority, roles you'd actually want to see.
Or follow every new Controls Technician job, narrowed by PLC/SCADA platform, location and employer: set up a job alert.
How we calculate "similar"
No black box, no LLM guesswork: a deterministic score built from four normalized attributes. Here's this role's own peer group at different match levels, so you can see the mechanism, not just the result.
Every comparison starts from the same 100-point budget: 25 for working in the same function, 40 for the same therapeutic area, 20 for the same or adjacent seniority, 15 for the same country. A dimension we can't confirm on both sides contributes nothing, never a guess, never a free pass.
0 points, never a partial guess. A role we know almost nothing about beyond its function bottoms out at 25%; it never inflates to 100% just because there's little to compare against. Seniority uses a defined ladder (Associate → Manager → Associate Director → Senior → Principal → Director → Senior Director → Executive/VP) so "Director" and "Senior Director" count as adjacent, but "Director" and "Executive/VP" do not.